Shipmate Kerosene Stove Manual Parts
- 2Table of Contents
- 4Physical Specifications
- 4Description of Functions
- 4Simplified Operative Cycle
- 4Composition of Laser Heaters
- 5Combustion System
- 5Heat Chamber
- 5Burner Ring Assembly.Burner Mat
- 5Flame Rod Sensor. Igniter. Forced Flue Venting System
- 6Flue Pipe
- 6Blower Motor Assembly
- 6Heat Exchanger. Air Circulation Fan
- 6Fuel Delivery System. External Fuel Tank
- 7Fusible Link Valve
- 7Fuel Sump/Fuel Pump
- 7Electrical System. Control Circuit Board
- 7Room Temperature Sensor
- 8Fuel Sump/Fuel Constant Level Valve for Laser 56 Type E and Laser 73 Type H Diagram
- 8Fuel Sump (Fuel Constant Level Valve) for Laser 56 Types F & G and Laser 73 Types I & J Diagram
- 9Safery Mechanisms. Power Failure Recovery System
- 9Cloth Cover Exhaust Pipe. Air Circulation Fan Cover
- 9Fuse. Overheat Protector Switch
- 9Igniter Cleaning System
- 10Combustion System for 56 Type E Diagram
- 10Combustion System for 56 Type F & G Diagram
- 11Combustion System for 73 Type H Diagram
- 11Combustion System for 73 Type I & J Diagram
- 12Physical Placement of Heater
- 12Drilling Requirements
- 12Recommended Tool Kit for Service Technicians
- 13Installation
- 13Power Requirements
- 13Fuel Tank Requirements.
- 13Room Temperature Sensor Wiring Requirements. Unpacking
- 14Heater Clearance Laser 56 Diagram
- 14Heater Clearance Laser 73 Diagram
- 14Overhead Clearance for Flue Pipe Diagram
- 14Frontal and Side Clearances for Flue Pipe Diagram
- 15Flue Pipe Clearances Diagrams
- 16Heater Installation
- 16Laser 73/56 Template
- 16Installation of Flue Pipe Window Kit: Install Flue Pipe in Window Kit
- 16Short or Long Window Kit Diagrams
- 17Installation of Flue Pipe Window Kit: Install Window Kit in the Window
- 17Installation of Flue Pipe Window Kit: Parts List
- 18Installation of Flue Pipe Window Kit: Install Window Lock
- 19Installing and Extension Kit
- 19Extention Pipe Kits
- 20Typical Laser Kerosene Lifter Pump
- 21Fuel Tank Installation
- 21Fueling Options Available
- 22Fuel Line Connection Diagram
- 23For High Altitude Use
- 23Main Circuit Board Diagram
- 24Operation
- 24Operating Specifications
- 24Heater Performance Specifications Table 1
- 25Heater Performance Specifications Table 2
- 26Operating Controls and Indicators
- 27Pre-Operation Check List
- 27Operating Temperature Range Diagram
- 27Before Operation
- 28Manual Operation
- 29Automatic Operation
- 30Automatic Operation By Weekly Set-Back Timer
- 30Installation of Weekly Set-Back Timer
- 32Room Temperature Sensor Installation
- 32Turning Heater Off
- 32Manual Combustion System for Testing Purposes
- 32Power Failure Recovery System/Recover From Overheat Condition
- 34Routine Maintenance
- 35Inspect Intake/Exhaust Air Lines
- 36Verify Igniter Operation
- 36Clean Fuel Inlet Strainer
- 37Replacement of Fuses
- 37Fuel Contamination
- 38Servicing
- 38Cleaning the Heat Chamber and Burner
- 38Warning for Burner Mat Adhesive
- 39Removal of Water Deposits and Contaminants From Fuel Sump and Fuel Lines
- 39Measurement of Fuel Flow Rate
- 40Fuel Flow Rate Table: Requirements to the Fuel Flow
- 40Fuel Flow Rate
- 41Cleaning Blower Motor
- 41Cleaning the Fuel Filter or Water Block Filter
- 42Error Message
- 43Trouble Shooting
- 43Electrical System Diagram
- 44Laser 56/73 Resistance Values Table
- 44Laser 56/73 Component Voltage Readings
- 45Schematic Wiring Diagram
- 46Resistor Value Table
- 46Capacitor Value Table
- 47Control Circuit Board Time Chart
- 49Trouble Shooting Guide
- 49General Checks
- 54Parts Description: Laser Clean Vented Laser 56 (Type E, F, G)
- 56Parts Description: Laser Clean Vented Laser 73 (Type H, I, J)
DIESEL/KEROSENE MODEL | |
OWNER'S MANUAL AND WARRANTY | |
INTRODUCTIONThank you for selection the FORCE 10 Cozy Cabin Heater. Your unit was carefullyinspected and tested at our factory. We take pride in producing one of the finest heatersmanufactured for marine use.Because of the continuing refinement of our product designs, your heater may possesfeatures that are not discussed in the manual. We have tried to supply all the informationyou might need, so please take time to read this manual before installing and using your Cozy Cabin Heater. Force 10 advises strongly against unauthorized modification of this product, but we doencourage you to correct problems which may arise by undertaking the simple repairsand maintenance described in the manual. The most important reason to read this manual is that many of its instructions areessential to the safe operation of your Cozy Cabin Heater. Should any questions arise requiring personal help, we ask that you contact your dealeror Force 10, quoting both the model and serial number printed on the productidentification label. We welcome any opportunity to be of assistance: FORCE 10 MARINE LTD. 23080 Hamilton Road Richmond, BC Canada V6V 1C9 Tel: (604) 522-0233 Fax: (604) 522-9608 Any recommendation or advice given by Force 10 Marine Ltd. or any of itsemployees is solely an accommodation to the customer, and should not be reliedupon by the customer without an independent verification of its applicability to thecustomer's particular situation SAFETY AND INSTALLATIONGeneralThe Cozy Cabin Heater, Model 10004, is designed to be fueled only by pressurizeddiesel or kerosene fuel. One US gallon of fuel will provide roughly 24 hours of burning,depending on your tank pressure.Included with Your Heater | |
Deck Cap Assembly: 1 - Top Deck Cap w/Guard 1 - Bottom Deck Cap 1 - Inside Finishing Ring 2 - Chimney Washers4 - Feet Spacers | Spare Parts Kit: 1 - Burner Wrench 1 - Blue Plastic Funnel 1 - Senior Parts Kit |
Installation of Heater in Cabin
| |
Installation of Deck Cap and Stack | |
**You must exhaust the heater to the exterior to avoid carbon monoxide poisoning! | |
Diagram 1 | |
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Installation of the Fuel TankThe tank must be mounted vertically (i.e. fittings on top), away from any sources ofexcessive heat or vibration and preferably lower than the heater. It should be located suchthat the operating instructions and gauge are easily visible and there is sufficient accessroom to refill the tank.Installation of the Fuel LineWe recommend 1/4' rubber hose for flexibility and safety. It is available from your dealeror local plumber. Soft copper tubing may also be used, but can kink more readily than rubber.Connect the hose to the heater and tank with flare nuts, which are provided with both theheater and the Force 10 fuel tank. Measure the length of hose or copper tubing you require.If you decide to use copper, have the plumber flare both ends of the tubing to suit.Install the fuel line using one 9/16' open wrench on the flare nut and one 7/16' wrenchon the fitting on the burner. Do not use any pipe dope or Teflon tape etc., but make a properflare. A good flare on a copper pipe will hold 1500 psi. Installation Pressure TestBefore filling your tank, first pressurize it empty to 30 psi or 2 atm and check all fittingsof the installation for leaks. Use a solution of 1/2 liquid detergent and 1/2 water and asmall brush. Brush the solution liberally over each connection. The appearance of bubbleswill indicate a leak. Repair leaks, if any. Leave pressurized for one hour and check toensure that the pressure remains constant. If not, repeat the soapy water test on allconnections. Also check the burner with soapy water.OPERATING INSTRUCTIONSIMPORTANT: Read these instructions carefully before attempting to operate theheater and tank.Before you preheat your burner or pressurize your tank, familiarize yourself with theburner. Turn the burner handle to the left (counterclockwise). This is the CLEANINGposition, and you will observe the pricker (cleaning needle) coming through the nippleright in the center of the burner. If the burner plugs up during burning, you can use thecleaning cycle, but do not use force as it will be hot and expanded and it is possible tojam the pricker in the cleaning position. There is no air calibration to set on this burner.Note that burners using diesel or kerosene fuel require more preheating than alcohol burners. Caution: The first few times you operate your heater, observe the unit running at fulloutput and ensure that no materials in the vicinity of the heater are being overheated. Re-examine the installation to ensure that no drapes or curtains or combustible materials may comein contact with the heater or stack when the boat is heeled over or rocking violently. Filling the Tank
Bleeding the Fuel LinesThis procedure is necessary the first time the heater is used or if you have allowed thetank to run dry during operation of the heater, thus emptying the fuel line. To saveyourself extra work, always check to ensure there is sufficient fuel in the tank beforeoperating the heater. All the air in the fuel line must be bled out before attempting to lightthe burner. This is accomplished as follows:
Preheating and Lighting the Burner
TROUBLESHOOTINGIf something goes wrong with the operation of your Cozy Cabin Heater, do not despair!Read this section carefully for possible causes and cures.Contact Force 10 directly, or consult your dealer, if these suggestions do not resolvethe problem The Burner Burns with a Yellow Smokey Flame
The Burner Flame is Blue on One Side and Yellow on the Other
No Fuel is Getting to Your Burner
The Flame Shrinks after Burning for a While
Burner Leaks Slightly When Not in Use
Burner Creates a Smell
The Flame is Continuously too Small
The Flame Surges or Jumps
A Small Yellow Flame Burns around the End of the Handle
REPAIRING THE BURNERRead over procedures before trying to repair your burner system. See diagram 2 belowfor further detail. Never remove the entire burner from the stove or heater unlessabsolutely necessary. Always attempt to fix it in place, as soon as the burner is removed itcan be very difficult to re-seal the bottom. The only reason to ever remove a burner is ifthe body of the burner is leaking (very uncommon) or if it is plugged with carbon. | |
Diagram 2 | |
Procedure For Dismantling The Burner
Procedure For Re-Assembling The Burner
CHECK PROCEDUREA correctly assembled burner has about 135° of turn on the control knob from fullyclosed to the end of the clean cycle (between 1/2 and 1/4 turn). If the burner has more orless turn it indicates the teeth on the pricker have engaged the wrong teeth on the spindle.Correction ProcedureIf the burner has only 90° or one quarter turn on the knob this will cause the burner justto burn with a small flameClose the valve(clockwise). Remove the nipple and open the control knob until thepencil can be placed on the pricker. Keep a slight downward pressure on the pencil andcontinue to open the control knob until you feel the pricker jump one more tooth. Closethe valve (clockwise). Re-assemble and re-check. If the burner has 180° or one-half turn on the knob this condition will cause the burnerto leak slightly when fully closed as the pricker contacts the inside bottom of the burnerbefore the control knob has turned far enough to close. Turn burner to closed position (clockwise). Remove the nipple and open the controlknob (counter clockwise) until the pencil can be placed on the pricker. Keep a slightupward pull on the pencil and continue to slowly open the control knob (CC) until thepricker is released. From this exact point where the control knob released the pricker, liftthe pricker about a quarter inch and turn the control knob clockwise very slightly. Onlyenough to pass one more tooth on the spindle and re-insert the pricker. Close the controlknob all the way (clockwise), this will draw the pricker in, and replace the nozzle and gothrough the check procedures again. You must correct the amount of turn (between 1/2 and 1/4 turn) or you are wasting yourtime and your burner will not work properly, so have patience and repeat the proceduresif necessary. If you now have the correct amount of turn on the control knob, tighten up the nozzle. If you have removed your burner from your stove or heater and you re-installed it, drainyour tank completely and pressurize the whole system with air only. Now test all yourre-connections with soapy water and a small brush. If you see bubbles, you have a leak thatneeds to be corrected. Small leaks can be dangerous, and evaporated liquid fuel can cause headaches. So besafe and make sure there are no leaks in your system. Shut Off ValvesForce 10 does not include shut-off valves in their tanks as they are dangerous. Peoplesometimes turn off the shut-off valves while everything is under pressure. The next timethe burner is preheated, and the user has forgotten to open the shut-off valve, thepressurized liquid fuel in the line and burner may come under very high pressure becauseof preheating the burner. This often blows holes in the burner. if no shut-off valve existsthe excess pressure is taken up by the air cushion in the tank. We recommend releasingthe air pressure in the tank as better alternative to a shut-off valve when not on board.REMOVAL OF THE BURNER FOR SERVICINGIf Your Tank is Lower Than Your Heater
If Your Tank is Above or Even with Your Heater
TESTINGIf burner was removed from the heater it must be tested for leaks once it is re-installed.Drain fuel tank completely and pressurize the whole system with air only. Test allconnections with soapy water and a small brush. (It is a good idea to re-test allconnections at this same time). If you see bubbles, there are leaks that will need to becorrected, Even small leaks can be dangerous. If you have a leak near your burner, theheat will evaporate the liquid fuel and create a headache-causing smell. | |
Diagram 3 | |
LIMITED WARRANTYForce 10 Marine Ltd. warranties new products to the original consumer to be free fromdefective material(s) and workmanship while under normal use and service. This limitedwarranty extends for the following periods: | |
Propane/CNG Gourmet Galley Ranges | Two (2) Years |
Propane/CNG Cooktop Stoves | Two (2) Years |
Propane/CNG/D-K Cozy Cabin Heaters | One (1) Year |
Propane Slimline Cabin Heaters | One (1) Year |
Barbecue Grills | One (1) Year |
Shipmate Stove Parts
I need some expert advice about this old Shipmate stove/oven. What fuel would be best in it? Were is the tank usually located? Looks quite much that stove uses Optimus 207 burner (and Optimus control knobs.) So most probably it's a kerosene stove. Also kerosene is more safe in boat cabins so gasoline is not generally used in boat stoves. FORCE 10 GOURMET GALLEY RANGE Propane and Natural Gas Models. If natural gas is used in a propane stove the burner flame will be inadequate for cooking. If propane is used in a stove. Alcohol or kerosene fuel, but without their potential hazard of liquid leaks or spillage into the bilge, the CNG cylinder may be located in the area of the.